Battery Technology, Safety and Assembly Process

ABSTRACT

Lithium-ion batteries are the best energy storage technology we have ever seen, but unfortunately, they cannot achieve the required transformative scale of improvement required. The lithium-ion battery is a group of technologies that have attracted recent attention based on the promise of higher energy density and/or lower cost. Li-ion batteries are the key enabling technology for a number of consumer electronics devices; however, their performance is still unsatisfactory for automotive purposes, with the main limitations being slow charging time and short-range. 

India Lithium-ion Battery market is expected to grow with a CAGR of over 23% during the forecast period 2018-2025. Increasing pollution concerns, rising adoption of electric vehicles, increasing income-levels and surging demand for quality and uninterrupted power are some of the key factors driving the growth of Lithium-ion batteries market in India.

COURSE INTRODUCTION 

Our Knowledge Improvement Program (KIP) is India's No.1 training series for the industry professionals to gain the domain-specific knowledge and insights from the domain experts. With KIP, we are delivering the current technology-rich knowledge and information helping professionals and business persons to build the conceptual understanding in Lithium Battery Technology, its current market-accepted chemistries, battery pack design and development and the battery pack assembly process in details with our expert.  

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Trainers Profile

BORIS FABRIS
“He is an accomplished EV Powertrain and Retrofit Expert with over 30 years of experience in the automotive industry. His extensive global experience in product development and engineering management makes him a leading figure in the EV domain.”
(Trainer)

Jayapal G

BORIS FABRIS
“He is a seasoned expert with extensive experience in design, development, and engineering management for Lithium Batteries for automotive and defence applications with a strong background in manufacturing, indigenization, and technology management,.”
(Trainer)

S.S. Kulkarni

The key learning benefits from this course 

  • Understanding of different cell chemistries and cell, pack, and system-level components.
  • How to select, design and a test Lithium-Ion battery for specific energy storage requirements.
  • Insights on advance battery technologies.
  • Understanding of Battery pack - material used and cell stacking.
  • Understanding of working and architecture of BMS and cell balancing.
  • Understanding of Battery safety and testing process, safety standards, distributed and centralized BMS.
  • Understanding the process of Battery pack assembly.

 

Who Can Apply? 

  • EV concept developing OEM's professionals or Manufacturing Entrepreneurs
  • Fleet operators, owners, charging station operator 
  • Working professionals for battery pack development, EV assembly, EV drivetrain engineer, motor design engineer
  • Engineer Trainees, Quality Engineers, Supervisors, Mfg. Head, Managers
  • Professionals from Solar, Wind energy plants, professionals from Lithium-ion battery manufacturers, suppliers, distributors, and other stakeholders
  • Government bodies such as regulating authorities and policymakers
  • Organizations, associations, and alliances related to Lithium-ion battery market
  • Major end-users of lithium-ion batteries, Market research, and consulting firms and telecom sector, 
  • Technical domain faculties, research associates and students 

MODULES

ABI O3001 - LITHIUM AND BATTERY FUNDAMENTALS

  • Advantage of Lithium-Ion Batteries, Early Development
  • Electrolyte Materials & Separator
  • Types of Rechargeable Lithium Cells 
  • Types of lithium-Ion Cells Based on Construction (Size & Shape) 
  • Design Construction for High Rate Discharge Cell

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ABI O3002 - LI-ION BATTERY CHARACTERISTICS & CHARGING

  • Charging Characteristics, Charging Efficiency
  • Discharge Characteristics
  • Internal Resistance 
  • Self-Discharge & Storage
  • Cycle Life & Factors Affecting Cycle Life
  • Effect of Temperature on – Voltage, capacity, IR. Self-discharge. life
  • State of Health

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ABI O3003 - LI-ION BATTERY SAFETY & BMS

  • BMS Overview
  • BMS Architecture
  • Low Voltage & High Voltage
  • Centralised, distributed, hybrid cell balancing
  • SOC, SOH, SOF
  • Standard & Regulations
  • Safety Considerations for BMS (Thermal Runaway, Short Circuit Detection etc)

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ABI O3004 - LI-ION BATTERY PACK ASSEMBLY

  • Cell testing & sorting
  • Series & Parallel connections
  • Cell to cell connections – Cylindrical cells, Prismatic & Pouch cells
  • Cell Module assembly & matching
  • Need for Thermal management
  • Assembly flow chart (Packs with cylindrical cells)
  • The material used in Battery packs
  • Guidelines for pack assembly
  • Testing of a battery pack

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AUTOBOT INDIA CERTIFICATION

Autobot India (ABI) certification is well known and widely accepted in the automotive industry in India and globally. Being India's first company, specialised in Electric Vehicle technology has offered us a great opportunity to work with all major automotive OEMs and top apex bodies of the automotive industry such as Automotive Skill Development Council (ASDC) and Automotive Component Manufacturers Association of India Centre of Excellence (ACMA CoE).

Our training methodologies and courses are recognised by many leading automotive companies like FIAT India, Mangan Styer, TATA Motors, TVS Motors, Bajaj Motors, L&T Technologies, KPIT, Capgemini, Hero Motocorp, Maruti Suzuki, DENSO International, NTPC... etc.

Our Certification follows the international standards to validate, authorise and issue our Certificate after extensive assessment process during the course.

COURSE CERTIFICATE

All the participating students will be given a “Certificate of Training” issued by “Autobot Academy" in association with Autobot India after the successful completion of assessment and course. 

DISCLAIMER

Autobot India holds the right to change the program date, venue, faculty and modules at any time without any prior information.

CONTACT INFORMATION

Arun Gupta

8860040003

Online+Ofline
Online

Days

Online mode of 30 hours / Blended mode of 20 hours

Seats

20

Hours

3

Certification

Yes

Location

Online ,

Center

Course Start Date: Registration is open for 2025 online and hybrid batches 

Course Duration:

  • Option 1_Online Mode: Online 30 hours 
  • Option 2_Blended Mode: Online 30 hours + Offline 20 hours 


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